DS200TCTGG1AFF GE DCS Simplex Trip Board

The GE DS200TCTGG1AFF is a Simplex Trip Board from the GE Mark V Speedtronic DS200 series, serving as a critical safety and control module for gas and steam turbine systems. It is designed to monitor key operational parameters and execute rapid safety trips during abnormal conditions such as overspeed, over-temperature, or vibration faults, ensuring turbine asset protection and compliance with industrial safety standards.


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Description

Technical Specifications
  • Brand
    General Electric (GE)
  • Model
    DS200TCTGG1AFF
  • Order Number
    DS200TCTGG1AFF
  • Product Name
    Simplex Trip Board
  • Country of Origin
    United States
  • HS Code
    85371011
  • Dimensions
    254 mm* 190 mm * 40 mm (L×W×H)
  • Weight
    1.27 kg
  • Operating Temperature
    -20°C to +60°C
  • Storage Temperature
    -30°C to 70°C
  • Warranty
    12 month
  • Product Status
    New and original

GE DS200TCTGG1AFF Product Overview

Electrical Specifications

1.Power Supply: 24 VDC (±10% tolerance) from Mark V rack backplane

2.Power Consumption: ≤12 W

3.Input: 16-channel digital inputs (24 VDC logic) for speed, temperature, vibration, and pressure sensors

4.Output: 21 plug-in relay outputs (SPDT) for trip actuation and alarm signaling

5.Connectors: 3 × 50-pin, 2 × 12-pin for field wiring and system interconnection

6.Operating Temperature: -20°C to +60°C

7.Protection Rating: IP20 (rack-mounted)

8.Certifications: API 670, IEC 61508 SIL1 (safety integrity level)


Main Functions

Main Functions

1.Turbine Safety Trip Execution: Monitors critical parameters and triggers relay outputs to shut down turbines during overspeed, over-temperature, or high vibration events.

2.Fault Signal Conditioning: Converts raw sensor inputs into logic signals for the Mark V control system to validate fault conditions.

3.Alarm & Trip Logging: Captures and latches fault events for post-trip analysis and maintenance reference.

4.System Interfacing: Connects to ETS (Emergency Trip System) and DCS for plant-wide safety coordination and remote monitoring.

5.Relay Expansion: Provides scalable relay outputs for additional safety functions (e.g., valve closure, fire suppression).


Application Cases

Application Cases

1.Power Generation: Deployed in thermal power plants for GE Mark V gas/steam turbine safety control, protecting assets from overspeed and thermal damage.

2.Oil & Gas: Used in refineries and offshore platforms for turbine and compressor trip control, ensuring safety during process upsets.

3.Petrochemical Industry: Applied in chemical plants for high-speed rotating equipment (turbines, blowers) protection against mechanical failures.

4.Combined-Cycle Plants: Integrated into cogeneration facilities for Mark V turbine safety, supporting reliable and efficient power production.

5.Industrial Turbines: Utilized in manufacturing plants for steam turbine control, complying with API 670 standards for machinery safety.


Key Features

1.Simplex Safety Trip Design: Dedicated single-channel trip logic for fast, reliable shutdown of turbines during critical faults.

2.High-Density Relay Outputs: 21 plug-in relays support multiple trip and alarm functions, easy replacement for maintenance.

3.Robust Signal Compatibility: Accepts 24 VDC digital inputs from standard turbine sensors (speed, vibration, temperature).

4.Seamless Mark V Integration: Direct plug-and-play compatibility with GE Mark V Speedtronic DS200 series rack systems.

5. Industrial-Grade Durability: Coated PCB and high-vibration resistance ensure stable operation in harsh power plant environments.

6.Comprehensive Diagnostics: Built-in LED indicators and self-test circuitry for quick fault localization and troubleshooting.


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