ABB HVC-02 3HNA029043-001 controller module

• Brand
  ABB
• Model
  HVC-02
• Product Name
  High Voltage Controller
• Dimensions
  203 mm × 172 mm × 51 mm
• Weight
  0.82 kg net weight
• Place of Origin
  Sweden
• HS Code
  85176200
• Operating Temperature
  ‑10 °C to +50 °C
• Storage Temperature
  ‑35°C to +75 °C
• Manufacturing part number
  3HNA029043-001
• Warranty
  12 month
• Status
  new brand

ABB HVC-02, 3HNA029043-001

High-Voltage Controller for Robot Electrostatic Painting

Supported Systems

Robot Controller: ABB IRC5 / IRC5P paint robot controller

RobotWare: V5.13 and above, PaintControl license option is mandatory

Communication bus: Internal CAN-bus for robot system communication

Compatible robot models: IRB5500, IRB52, IRB54 painting robots

External interface: 24V DC discrete I/O for connection with site PLC system

Supported Software

RobotStudio: Supports offline configuration, parameter downloading and fault diagnosis

FlexPendant: Real-time parameter tuning, status observation and fault code reading on site

PaintControl RAPID package: Dedicated RAPID commands for high-voltage activation, voltage parameter setup and fault disposal

Input Signals (24V DC)

HV_Enable: High-voltage enable command signal transmitted from IRC5 controller

HV_Reset: Signal for fault condition reset

External_Interlock: Inhibit signal from external safety interlock device

HV_Set_Analog_In: Analog input for target high-voltage reference setting

24V DC power and GND power supply input

Output Signals (24V DC)

HV_Ready: Module power-on completion and operational readiness status

HV_Active: Feedback signal indicating high-voltage output is in operation

HV_Fault: Collective alarm output for module abnormal status

HV_Overcurrent: Output triggered by over-current protection

HV_Overvoltage: Output triggered by over-voltage protection

HV_Measure_Analog_Out: Analog output reflecting real-time high-voltage measured feedback value

ABB HVC-02, 3HNA029043-001 Wiring Method

General Wiring Requirements

Complete all wiring work with power disconnected. Shielded cables shall be applied for analog signals and CAN-bus communication. Cable shield should be single-ended grounded to the module housing.

Power Wiring

Link 24V DC positive pole to the module’s 24V terminal and 0V/GND to the GND terminal. Polarity must be correct, as reversed polarity will cause permanent module damage. Attach the module PE housing terminal to protective earth ground.

CAN-Bus Communication Wiring

Adopt robot-specific internal CAN-bus cable and plug into the dedicated CAN connector of HVC-02. Termination resistor is activated on IRC5 controller side, and no additional termination resistor is required for HVC-02. This bus handles data interaction between HVC-02 and IRC5 robot controller.

Digital Input Wiring (24V DC, PNP, supplied by IRC5 controller)

HV_Enable: Wire to IRC5 digital output channel; high logic level activates HVC-02 high-voltage output

HV_Reset: Wire to IRC5 digital output channel; fault reset is triggered by rising edge signal

External_Interlock: Connect to external safety interlock contact; high level releases interlock while low level blocks high-voltage output

Ground references for all input signals shall be tied to the 0V reference point of robot controller.

Analog Input Wiring

HV_Set_Analog_In: 0-10V analog reference signal sent from IRC5 for target high-voltage adjustment. Connect signal negative terminal to analog GND, and deploy shielded twisted-pair cable.

Digital Output Wiring (24V DC open-collector, external 24V DC pull-up is required)

HV_Ready: Feedback signal for module operational readiness

HV_Active: Feedback signal indicating high-voltage output is working

HV_Fault: Collective alarm signal for module malfunctions

HV_Overcurrent: Alarm output for over-current protection activation

HV_Overvoltage: Alarm output for over-voltage protection activation

For each output channel, install the load between 24V power supply and output terminal. The shared 0V reference shall be consistent with robot system ground.

Analog Output Wiring

HV_Measure_Analog_Out: 0-10V analog feedback reflecting real high-voltage measured value. Connect to IRC5 analog input channel, link signal negative to analog GND and use shielded twisted-pair cable.

High-Voltage Output Wiring

Connect the high-voltage terminal of HVC-02 to high-voltage cable of electrostatic bell or spray gun. Maintain adequate creepage distance for high-voltage circuits. Insulation and clearance specifications shall fully comply with ABB painting robot installation manuals.

Wiring Precautions

Route high-voltage cables separately from low-voltage signal cables to prevent electromagnetic interference

Fasten all connector screws according to required torque value

Double-check full wiring before power-on commissioning

Internal wiring of HVC-02 module shall not be altered arbitrarily

 
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