PFEA111-65 3BSE050090R65 ABB DCS Tension Electronics NEW BRNAD

The ABB PFEA111-65 (3BSE050090R65) is an IP65/NEMA-4 dual-channel Pressductor tension-electronics unit that excites two load cells at 330 Hz/0.5 A rms from 24 VDC (18–36 VDC, 7.5 W) and converts ±65 mV/V signals into scalable −5-+11 V and 0–20 mA/4–20 mA outputs with selectable 15 ms–1.5 s filtering and a 2×16 local display. Designed for web-handling lines (paper, film, steel, converting), it provides A/B/sum/difference tension readout, Modbus RTU/optional Profibus DP, and direct machine-mount operation from +5 to +55 °C without a cabinet.

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Description

Technical Specifications
  • Brand
    ABB
  • Model
    PFEA111-65
  • Product Name
    PFEA111‑65 Tension Electronics
  • Place of Origin
    Sweden
  • HS Code
    85389091
  • Dimensions
    180 mm × 120 mm × 100 mm
  • Weight
    1.0 kg
  • Operating Temperature
    +5 °C to +55 °C
  • Storage Temperature
    ‑40 °C to +70 °C
  • Part Number
    3BSE050090R65
  • Warranty
    12 month
  • Product Status
    new and original

ABB PFEA111-65 (3BSE050090R65)

Input Specifications

Power Supply Input: 24 VDC nominal, operating voltage range 18-36 VDC

Load Cell Input: Dual-channel Pressductor load-cell input; 10 kΩ input impedance per channel; sensor excitation output 0.5 A rms at 330 Hz

Digital Input: No integrated digital input channels

Output Specifications

Analog Voltage Output: 0-10 VDC, proportional to measured web-tension value

Analog Current Output: 0-20 mA, proportional to measured web-tension value

Communication Output: RS232 serial port for parameter configuration and measured-data acquisition

Calculation Output: Internally processed tension values for Channel A, Channel B, sum (A+B) and difference (A-B)

Output Load Requirement: Voltage output maximum load 2 kΩ; current output maximum load 500 Ω

Excitation Output: 0.5 A rms, 330 Hz for driving Pressductor tension sensors

PFEA111-65 3BSE050090R65 .jpg

ABB PFEA111-65 (3BSE050090R65) Commissioning Method

Pre-commissioning Check

Install the module onto DIN-rail. Confirm correct termination for 24 VDC power supply, Pressductor load-cell connections, analog I/O terminals and RS232 communication cable. Implement single-point shield grounding to avoid ground-loop interference. Inspect sensor circuits and make certain there is no short-circuit prior to power-on.

Power-on and Initial Setting

Supply 24 VDC power and check the front-panel status LED indicators. Access the local menu via the built-in keypad, or establish PC connection through RS232 interface. Complete basic parameter configuration including display language, engineering units (N, daN, kg), measurement modes (single-channel A/B, sum A+B, difference A-B). Select analog output type between 0-10 VDC and 0-20 mA according to field requirements.

Load-cell Calibration & Fast Setup

Carry out zero-point calibration under unloaded condition. Start the fast setup workflow, choose weight-hanging calibration or wrap-gain calibration based on on-site mechanical structure. Enter the rated capacity value of the load cell. Verify polarity for channel A and channel B; reverse sensor wiring if negative tension readings occur. Validate that measured tension value is consistent with practical applied load.

Analog Output Verification

Apply known tension load to the sensor. Use multimeter to test 0-10 VDC voltage output and 0-20 mA current output. Ensure analog output changes linearly with real tension value. Adjust output scaling parameters when measurement deviation appears.

Parameter Configuration

Configure tension setpoint, filter time constant, alarm threshold and hysteresis value. Optimize PID gain parameters for closed-loop tension control to reduce tension fluctuation. Set RS232 communication parameters such as baud rate, parity bit and data bit to realize data interaction with upper-level host system.

No-load and On-site Running Test

Perform no-load trial run firstly, observe real-time tension readings, sum value and difference value. Proceed with material threading and full-speed operation test afterwards. Fine-tune PID parameters to maintain stable tension during acceleration, deceleration and constant-speed working conditions.

Fault & Diagnostic Check

Simulate typical faults including sensor open-circuit and short-circuit. Confirm the unit can identify abnormal status and generate corresponding alarm signals. Record fault codes for subsequent troubleshooting. Save and back-up all finished configuration data once commissioning is completed.

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 PFEA111-65 3BSE050090R65  .jpg


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